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Picture 3.9.3 - 01
Picture 3.9.3 - 02
Ca-Si 1000 (Before sanding)
Ca-Si 1000 (Before sanding)
Ca-Si 1000 (After sanding)
Ca-Si 1000 (After sanding)

Calcium Silicate -1000 use the raw material of Xonotlite and reinforced with galss fibre. Calcium Silicate -1000  contains no asbestos  . It is a high efficient energy-saving material with temperature limited 1050 oC. Characterised by low bulk density, high specific strength, superior heat resistance, outstanding thermal insulation, excellent durability, chemical corrosion resistance, easy to be cut by saw and easy installation, calcium silicate can be widely used for the insulation of industrial kiln.

Calcium Silicate – 1000 has variant density between 200 kg/m3 - 350 kg/m3.

Item Unit Density 200 Density 230 Density 250 Density 270 Density 350
Bulk Density Dry) kg/m3 200 ± 10% 230 ±10% 250 ±10% 270 ±10% ≤352
Modulus of Rupture MPa ≥0.35 ≥0.45 ≥0.50 ≥0.55 ≥0.344
Cold Crushing Strength

(At 5% Deformation Room Temp.)

MPa

≥0.60

≥0.80

≥0.90 ≥1.0

≥0.688

Service Temp.Limit oC

1000

1000

1000 1000

927

Linear Shrinkage %

≤2 (1000,16hrs)

≤2 (1000,16hrs) ≤2 (1000,16hrs) ≤2 (1000,16hrs)

≤2 (927,24hrs)

Thermal Conductivity W/m.k 200 oC 0.075 200 oC 0.085 200 oC 0.095 200 oC 0.098 93 oC 0.078
400 oC 0.098 400 oC 0.100 400 oC 0.108 400 oC 0.110 204 oC 0.088
600 oC 0.150 600 oC 0.152 600 oC 0.156 600 oC 0.158 427 oC 0.108
800 oC 0.210 800 oC 0.214 800 oC 0.216 800 oC 0.218 538 oC 0.111
Compression Strength at 10% Deformation after 16hrs*1000oC

MPa

0.32

0.40 0.45 0.50 N/A
Porosity

%

90.8

90.6 90.4

90

Moisture Content (by weight)

%

3—5%

≤20%

 

Chemical Analysis:

SiO2 : 46 – 48 %
CaO : 39 – 41%
Al2O3 : 0.39 – 0.42 %
MgO : 0.5 – 0.7 %
Fe2O3 : 0.3 – 0.4 %
Ignition Loss : 8 – 11 %

Standard: GB/T10699-1998 TYPE-II, ASTM C533-2007 TYPE-II and JIS A9510-2001 NO.1-22

Advantages of Calcium Silicate -1000

  • High mechanical strength
  • Excellent workability and accessibility
  • Stable to temperatures up to 1050 °C
  • Thermal insulating
  • High electrical strength and arc resistance
  • Dust-free surface
  • Asbestos-free and safe in terms of working hygiene

Application area:

  • Cement industry: preheaters and cyclone separators, decomposition kiln,tertiary air duct and cooler
  • Nonferrous metallurygical industry: aluminum power calciner and electrolysis groove
  • Petrochemical industry: Splitting furnace,catalytic cracking furnace,petroleum pipeline,underground heat-flooding
  • Metallurgical industry(steel plant): hot-rolling heat furnace,cool-rolling mill set,RH vacuum degassing furnace, smelters,hot deformation and heat treatment plants
  • Power plant:preheat stove ,pipe
  • Glass industry:melting furnace and recuperator,annealing furnace and cooling channels
  • Ceramic industry: chamber and tunnel furnace
  • Furnace construction, including special parts for induction furnaces,
  • Circuitry and safety technology,
  • Machine and apparatus construction,
  • Process technology, Precision parts for machine and apparatus construction, Thermal and electrical insulation, e.g. arc chutes

Industrial Fields.

Metalworking industry, Industrial furnace construction, particularly induction furnaces, Petrochemical industry, Food industry, Glass industry, Aircraft and vehicle construction, particularly rail vehicles etc.

For further information, you can contact our Sales Engineer, or you can contact us directly or here.