1. Ceramic Media Mass Polishing (Surface Finishing) Products
Mass Polishing Ceramic media is made of a ceramic binder and an aluminum oxide abrasive grit or silicon carbide, for use in mass finishing process, grinding and polishing of hard metal workpieces. Ceramic media is commonly used for deburring, descaling, and polishing operations, and is known for its long lifespan and ability to produce high-quality finishes.
Qualities:
SFF - Super Rough Grinding
(Little used)
Application: Steel and Titanium Deburring, Rust Removal on Iron Parts
and Edge Rounding
Specific weight: 2.62 kg/m3
Grinding Performance: 7 in scale of 7
SF - Rough Grinding
(Mostly used)
Application: Removing Machining Marks, Removing Slag and Grease on Laser
Cutting Parts & 3D Printed Parts Post-processing
Specific weight: 2.55 kg/m3
Grinding Performance: 6 in scale of 7
SFM - Middle Grinding
(Mostly used)
Application: Plastic Parts Deflashing, Brass Parts Polishing & Metal
Deburring
Specific weight: 2.44 kg/m3
Grinding Performance: 5 in scale of 7
SFL - Fine Grinding
(Few used)
Application: 3D Printed Parts Post-processing, Rust Removal on Iron Parts
& Removing Machining Marks
Specific weight: 2.50 kg/m3
Grinding Performance: 4 in scale of 7
SL - Super Fine Grinding
(Few used)
Application: Steel and Titanium Deburring, Edge Rounding & Removing
Slag and Grease on Laser Cutting Parts
Specific weight: 2.70 kg/m3
Grinding Performance: 3 in scale of 7
SP - Polishing
(Mostly used)
Application: Plastic Parts Deflashing, Rust Removal on Iron Parts &
Metal Deburring
Specific weight: 2.62 kg/m3
Grinding Performance: 2 in scale of 7
SFP - Super Fine Polishing
(Few used)
Application: Steel and Titanium Deburring, Rust Removal on Iron Parts
& Edge Rounding
Specific weight: 2.62 kg/m3
Grinding Performance: 1 in scale of 7
Shapes:
2. Plastic Media Mass Polishing (Surface Finishing) Products
Mass Polishing plastic media is abrasive media that is commonly used in mass finishing processes. It is made from softer materials, such as polyurethane, nylon or other thermoplastic materials, and is effective at removing light burrs and other surface imperfections. Plastic media is commonly used for polishing and deburring operations, and is known for its ability to produce a high-gloss finish on the surface of the parts. It works by abrading the surface of the material, removing any imperfections, scratches, or burrs, and leaving a smooth, uniform finish.
Qualities:
Fast Cutting Plastic Media (PCW-FC)
Specific Weight: 1.82 kg/m3
Grinding Performance: Best
Light Cutting Plastic Media (PCB-ML)
Specific Weight: 1.70 kg/m3rinding
Performance: Medium
PCW-SL
Specific Weight: 1.60 kg/m3
Grinding Performance: Low
3. Steel Media Mass Polishing (Surface Finishing) Products
Steel finishing media is a type of abrasive material made of steel or stainless steel, used in metal finishing processes to refine the surface finish of metal components, such as steel, aluminum, brass, bronze, and others. The components and the steel finishing media are placed in a tumbler or vibratory finishing machine along with a liquid compound. The machine rotates or vibrates, producing a refined surface finish on the components. The purpose of using steel finishing media is to produce a smooth, uniform, and polished surface finishes on the metal components, improving their appearance and potentially enhancing their performance and durability. Steel finishing media can also be used for deburring, removing rough edges and sharp corners from the components.
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Shape: Ball |
Shape: Satellite |
Shape: ACC |
Steel Mass Polishing media consists of:
1.Steel Ball Finishing Media
2.Stainless Steel Ball Burnishing Steel Finishing Media
3.SUS 304 Magnetic Polishing Steel Finishing Media
4. Dry Media Mass Polishing (Surface Finishing) Products
Dry finishing media refers to various abrasive materials used for a dry finishing process without the use of liquids or coolants. These types of media are used for gentle polishing, light deburring, burnishing, and removing rust and oxidation. The dry finishing process is typically performed using a tumbler or vibratory finisher or can be done manually. It’s important to choose the right type of media for the desired result and to use it correctly to avoid damaging the surface.
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Walnut Shell – Dry Finishing Media |
Corn Con – Dry Finishing Media |
Wood Bar – Dry Finishing Media |
3P – Dry Finishing Media |
Types of Dry Finishing Media and Their Applications
a. Walnut shell polishing media:
Made from the shells of walnuts, this media is used for gentle polishing and cleaning of delicate surfaces such as metal parts and jewelry.
Made from the dried cobs of corn, this media is used for light deburring and polishing of metal parts, as well as cleaning delicate surfaces.
c. Wood Bar
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Materials |
Purpose |
Media Wear |
Surface Finish |
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Walnut shell polishing media |
Polishing |
Excellent |
Bright |
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Corn cob drying media |
Drying |
Excellent |
Clean dry |
5. High Density Media - Special Media Mass Polishing (Surface Finishing) Products
High Density Special finishing media is a critical tool in the industrial processes of surface finishing and polishing. It provides specific surface characteristics, such as smoothness, gloss, reflection, and anti-adhesion properties, to improve the appearance and functional properties of various materials, including metal, plastic, glass, and others. The selection of the appropriate special finishing media depends on the material of the part, the desired surface finish, and the intended application. Overall, special finishing media is a versatile and essential tool for achieving desired surface properties in various industries.
There are several types of special finishing media, each with its own unique properties and applications. Here are some of the most common types and their applications:
a. Porcelain Fine Polishing Media
Porcelain fine polishing media is typically made of porcelain material and is used to achieve a high level of surface smoothness and gloss on metal, plastic, and glass materials. It is commonly used in the automotive, aerospace, and electronics industries.
b. Zirconia Mirror Polishing Media
Zirconia mirror polishing media is made of zirconia material and is used to achieve a high level of surface reflection and brightness on metal and plastic materials. It is commonly used in the electronics, cosmetic, and jewelry industries.
6. Special Compund Finishing Media
For further information, you can contact our Sales Engineer, or you can contact us directly or here.