The newest generation of SOL-GEL castables for fast heating up conditions

Heating-Up problematic of standard dense monolithics :

─ Dehydration of the hydrat phases. Starting at 350°C.
─ Danger of spalling and explosions caused by steam forming if the heating up process can not be regulated properly.

Solution: Use of dense castables with a SOL-GEL setting system. VIBROLIT CASTING

Benefits of the VIBROLIT / NANO-G castables :

─ No hydrat phases, but a cross-linked Gel – Structure
─ High permeability of Gel – Structure. No chemical bounded H2O inside the castable
─ Possibility to heat up faster. Reduced danger of explosions and spalling
─ Better chemical resistance, less build up
─ Improved high temperature properties ( e.g AT, hot mechanical & errosion properties )
─ Longer storage lifetime ( min. 12 month )

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Al2O3 (%)

SiO2 (%)

CaO (%)

ZrO2/SiC (%)

AT (°C)

CCS   1500 °C (MPa)

(t/m3)
Vibrolit 64 A 64 36 < 0,4 - 1750 90 2,6
Vibrolit 63 ZSI 62 15 < 0,4 13 / 7 1500 > 120 2,9
Vibrolit 78 KSI 78 - 80 8 - 11 < 0,2 7 1600 100 - 130 2,9
NANO-G 63 ZSI 58 – 63 14 – 18 < 0,3 12 / 7 1450 > 110 2,7

 

Application:

Cooler- front wall with Vibrolit (Cement Plant)

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Burner-tip with Vibrolit

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Nosering with Vibrolit

Installation
Installation
After 18 months
After 18 months

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