Monolithic Products For Cement Industries (Refko Fuerfest Germany)

Products and solutions for all kiln areas:

Insulating
REFISOL 125 C/G or REFISOL 09 C/G

Hot repair
REFGUN 261 ZSI

Single layer lining
SUPERGUN 50 I -semi insulating, alkali resistant-

Pre-Fab
RR-Z Block and/or Standard Block

1. Cyclone and Gas Duct
Normal condition Severe condition
Gunning REFGUN 130 S REFGUN 154 C
LC gunning n.r.* SUPERGUN 35 S
Shot-crete CASTGUN 635 S CASTGUN 635 S
Casting REFCAST 125 S REFCAST 550 N
2. Cyclone & Gas Ducts / lower stages T > 800°C
Normal conditions Severe conditions
Gunning REFGUN 154 C n.r.*
LC gunning SUPERGUN 35 S SUPERGUN 64 ZSI
ShotCrete CASTGUN 635 S CASTGUN 658 ZSI
Casting REFCAST 141 REFCAST V 658 ZSI
Fast heat up, casting n.r.* VIBROLIT 58 ZSI
Fast heat up, gunning n.r.* NANO G 64 ZSI
3. Calciner (General)
Normal conditions Severe conditions
Gunning REFGUN 154 n.r.*
LC gunning SUPERGUN 55 SUPERGUN 64 ZSI
ShotCrete CASTGUN 650 CASTGUN 658 ZSI
Casting REFCAST V 650 C REFCAST V 658 ZSI
Fast heat up, casting n.r.* VIBROLIT 58 ZSI
Fast heat up, gunning n.r.* NANO G 64 ZSI
4. Riser Duct
Normal conditions Severe conditions
Gunning n.r.* n.r.*
LC gunning SUPERGUN 55 SUPERGUN 63 ZSI
ShotCrete CASTGUN 650 CASTGUN 663 ZSI
Casting REFCAST V 650 C REFCAST V 663 ZSI
Fast heat up, casting n.r.* VIBROLIT 63 ZSI
Fast heat up, gunning n.r.* NANO G 63 ZSI
5. Calciner hot part T > 1000 C
Normal conditions Severe conditions
Gunning n.r.* n.r.*
LC gunning SUPERGUN 55 SUPERGUN 63 ZSI
ShotCrete CASTGUN 650 CASTGUN 663 ZSI
Casting REFCAST V 650 C REFCAST V 663 ZSI
Fast heat up, casting n.r.* VIBROLIT 63 ZSI
Fast heat up, gunning n.r.* NANO G 63 ZSI
6. Inlet chamber
Normal conditions Severe conditions
Gunning n.r.* n.r.*
LC gunning SUPERGUN 55 SUPERGUN 63 ZSI
ShotCrete CASTGUN 650 CASTGUN 663 ZSI
Casting REFCAST V 650 C REFCAST V 663 ZSI
Fast heat up, casting n.r.* VIBROLIT 63 ZSI
Fast heat up, gunning n.r.* NANO G 63 ZSI
7. Raw meal pipe
Normal conditions Severe conditions
Gunning n.r.* n.r.*
LC gunning n.r.* n.r.*
ShotCrete n.r.* n.r.*
Casting REFCAST 550 N REFCAST V 658 ZSI
Fast heat up, casting n.r.* VIBROLIT 58 ZSI
Fast heat up, gunning n.r.* n.r.*
8. Tertiary air duct (TAD)
Normal conditions Severe conditions
Gunning REFGUN 154 C n.r.*
LC gunning SUPERGUN 55 SUPERGUN 80
ShotCrete CASTGUN 650 CASTGUN 690 RT
Casting REFCAST 550 N REFCAST V 679
Fast heat up, casting n.r.* n.r.*
Fast heat up, gunning n.r.* n.r.*
9. Kiln Inlet Cone
Normal conditions Severe conditions
Gunning n.r.* n.r.*
LC gunning SUPERGUN 55 SUPERGUN 63 ZSI
ShotCrete CASTGUN 650 CASTGUN 663 ZSI
Casting REFCAST V 650 C REFCAST V 663 ZSI
Fast heat up, casting VIBROLIT 55 VIBROLIT 63 ZSI
Fast heat up, gunning NANO G 55 NANO G 63 ZSI
10. Kiln Nose Ring
Normal conditions Severe conditions
Gunning n.r.* n.r.*
LC gunning SUPERGUN 80 SUPERGUN 78 KSI
ShotCrete CASTGUN 690 RT CASTGUN 678 KSI
Casting REFCAST V 679 REFCAST V 678 KSI
Fast heat up, casting VIBROLIT 80 VIBROLIT 78 KSI
Fast heat up, gunning n.r.* n.r.*
11. Kiln hood upper part
Normal conditions Severe conditions
Gunning REFGUN 154 C n.r.*
LC gunning SUPERGUN 55 SUPERGUN 63 ZSI
ShotCrete CASTGUN 650 CASTGUN 663 ZSI
Casting REFCAST V 650 C REFCAST V 663 ZSI
Fast heat up, casting VIBROLIT 55 VIBROLIT 63 ZSI
Fast heat up, gunning NANO G 55 NANO G 63 ZSI
12. Kiln hood lower part
Normal conditions Severe conditions
Gunning REFGUN 154 C n.r.*
LC gunning SUPERGUN 55 SUPERGUN 70ZR
ShotCrete CASTGUN 650 CASTGUN 663 ZSI
Casting REFCAST V 650 C REFCAST V 670 ZR
Fast heat up, casting VIBROLIT 55 VIBROLIT 63 ZSI
Fast heat up, gunning NANO G 55 NANO G 63 ZSI
13. Burner Lance
Normal conditions Severe conditions
Grating - HoneyComb
Casting REFCAST V 679 VIBROLIT 78 KSI
Self flowing IPSOCAST 90 VIBROLIT 78 KSI-SF
14. Grate cooler, hot section - Bull Nose and Clinker bed area
Normal conditions Severe conditions
Gunning n.r.* n.r.*
LC gunning SUPERGUN 80 SUPERGUN 63 ZSI
ShotCrete CASTGUN 690 RT CASTGUN 663 ZSI
Casting REFCAST V 679 REFCAST V 663 ZSI
Fast heat up, casting VIBROLIT 80 VIBROLIT 63 ZSI
Fast heat up, gunning n.r.* n.r.*
15. Grate cooler, hot section - Straight wall and roof
Normal conditions Severe conditions
Gunning REFGUN 154 C n.r.*
LC gunning SUPERGUN 55 SUPERGUN 64 ZSI
ShotCrete CASTGUN 650 CASTGUN 658 ZSI
Casting REFCAST V 650 C REFCAST V 658 ZSI
Fast heat up, casting VIBROLIT 55 VIBROLIT 58 ZSI
Fast heat up, gunning NANO G 55 NANO G 64 ZSI
16. Grate cooler - cold section - Clinker bed area
Normal conditions Severe conditions
Gunning n.r.* n.r.*
LC gunning SUPERGUN 80 SUPERGUN 64 ZSI
ShotCrete CASTGUN 690 RT CASTGUN 658 ZSI
Casting REFCAST V 679 REFCAST V 658 ZSI
Fast heat up, casting VIBROLIT 80 VIBROLIT 58 ZSI
Fast heat up, gunning n.r.* n.r.*
17. Grate cooler, cold section – straight walls & roof
Normal conditions Severe conditions
Gunning REFGUN 130 S REFGUN 154 C
LC gunning n.r.* SUPERGUN 35 S
ShotCrete CASTGUN 635 S CASTGUN 635 S
Casting REFCAST 125 S REFCAST 550 N
Fast heat up, casting n.r.* n.r.*
Fast heat up, gunning n.r.* n.r.*
18. Planetary Cooler - Kiln Outlet/Elbow
Normal conditions Severe conditions
Gunning n.r.* n.r.*
LC gunning SUPERGUN 80 SUPERGUN 63 ZSI
ShotCrete CASTGUN 690 RT CASTGUN 663 ZSI
Casting REFCAST 190 NK REFCAST V 663 ZSI
Fast heat up, casting VIBROLIT 80 VIBROLIT 63 ZSI
Fast heat up, gunning n.r.* n.r.*
19. Planetary cooler – Cooler tube
Normal conditions Severe conditions
Gunning REFGUN 154 C n.r.*
LC gunning SUPERGUN 55 SUPERGUN 80
ShotCrete CASTGUN 650 CASTGUN 690 RT
Casting REFCAST 550 N REFCAST V 679
Fast heat up, casting n.r.* n.r.*
Fast heat up, gunning n.r.* n.r.*

*n.r.= not recommended for this area

Highlights

  • ZSI material concept: Highest chemical resistance, high abrasion resistance and extreme thermal shock stability. REFKO was one of the first suppliers globally to establish this material concept which is based on a combination of SiC and ZrO2.
  • Innovative ceramic anchor concept: REFKO SEAL ANCHOR, REFKO SEAL BOLT ANCHOR
  • Optimized lining methods and concepts, e. g.:
    ◦ SUPERGUN: A high-strength LCC dry gunning material with minimal rebound loss
    ◦ VIBROLIT: A fast heat-up vibration castable utilising a SOL-GEL binding system
  • Innovative hexmetal reinforcement systems, e. g. for the burner lance
  • Pre-shaped products: Covering the whole process from the ceramic shock blower to entire kiln hood and bull nose systems
  • World-wide service
  • Design & Engineering Services

 

Refko Recovery Veneering System

Refko Recovery is A state-of-the-art fast Refractory lining repair for emergencies and for reduction of shutdown time in cement industries. To avoid a long emergency- and repair-stop caused by brick problems. The installation of Refko Recovery helped the plant re-start the kiln fast and to run the kiln save until the annual and planned shutdown.
Please see more details at:

Refko Recovery Veneering

Installation Process for Refko Recovery System

Equipment for Installation Process

Ready for Rapid Recovery & Repair at World Cement

News & Publication by Refko Feurfest Germany

Bisa lihat di website www.refko.de

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